power sed sag mill design calculations

power sed sag mill design calculations

AG - Autogenous SAG Semi-Autogenous Mill Design Calculations

Apr 17, 2018  Obviously, the SAG mill is consuming more and the ball mill less power than was predicted by the empirical method, but the overall total is 99.5% of the predicted total. Examples The Hemlo gold project of Teck-Corona (1000 mtpd) provides an example of mill sizing using the empirical calculation

Ball Mill Design/Power Calculation

Apr 08, 2018  The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum ‘chunk size’, product size as P80 and maximum and finally the type of circuit open/closed ...

Modelling SAG milling power and specific energy ...

the mill power and the efficiency of the mill operation (Van Nierop and Moys, 2001). If a SAG mill has been designed with a conventional power or specific energy model which do not con-sider the projected feed size distribution it is likely that this mill will reach the expected power

GROSS POWER CALCULATOR - SMC Testing

GROSS POWER CALCULATOR General . ... Ball Mill AG/SAG Mill min max min max DESIGN DATA diameter inside shell (m) 0.9 7.9 1.8 12.2 belly length inside liners (m) 1.5 12.2 0.5 9.6 ... power draw of an AG/SAG mill to drop can be gauged by switching the discharge mechanism choice in

Optimization of the Design of SAG Mill Internals Using ...

calculations can be used to predict wear on all wear surfaces as well as breakage of particles on a size by size basis and ball/liner breakage Figure 1. Example of HFS modeling of ball and particle motion in a slice of SAG mill using DEM simulation. The CFD simulations used are based on the application of the Navier Stokes equation (with

Modelling SAG milling power and specific energy ...

Jan 01, 2015  Two new SAG milling models are developed in this work, able to predict power or specific energy consumption, including the usual design variables such as mill size; balls charge level, solids concentration in the SAG mill feed and % of critical speed, but adding a

Modelling SAG milling power and specific energy ...

the mill power and the efficiency of the mill operation (Van Nierop and Moys, 2001). If a SAG mill has been designed with a conventional power or specific energy model which do not con-sider the projected feed size distribution it is likely that this mill will reach the expected power

A Mechatronic Solution Design and Experience with Large ...

Figure 2: Principle arrangement of SAG mill drive (mechanical part) Design Process In the beginning of Gearless Drives in the ... compared to today’s large high power mills. Mechanical design calculations were based on static load cases in terms of forces and acceleration loads. The simulation models

Power-based comminution calculations using Ausgrind

power requirements for circuits including SAG and ball mills. The method required a proposed F 80 feed size to the SAG mill, the final grind size and an estimate of the transfer size between the

SAG mill optimisation using power-based simulations Ausenco

Mill liner wear and life prediction for any liner/lifter design SAG mill slurry pooling model to predict the onset and effect of slurry pooling for varying operating conditions Grinding mill trajectory model to determine safe operating speed ranges based on liner/lifter design

SINGLE STAGE SAG/AG MILLING DESIGN - orway.au

The SAG mill model in the JKSimMet software has not been shown to accurately reproduce the performance of a single stage mill for greenfield design. A review of most modern power models shows that the prediction of specific energy is influenced by the high energy breakage characteristics of the ore (DWi, t 10, SPI etc.) and the low energy (BWi).

Ball Mill Design/Power Calculation

Dec 12, 2016  If P is less than 80% passing 70 microns, power consumption will be. Ball Mill Power Calculation Example. A wet grinding ball mill in closed circuit is

A Method of C alculating Autogenous/ Semi-Autogenous ...

of the energy required by a SAG mill. Put another way, the SAG mill energy required according to this statement, is 2.5 times more than the Ab value to produce the same degree of particle breakage. There is a speci fi c gravity factor that affects AG/SAG power draw. The lighter material, in the 2.5 specifi c

TECHNICAL NOTES 8 GRINDING R. P. King

LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from Net power KD2.5L e! c./ Watts (8.14) In equation 8.14, D is the diameter inside the mill liners and Le is the effective length of the mill including the ...

SAG Calculator Edmund Optics

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CMD Consulting uses Rocky DEM power calculations to ...

SAG mill design CDM Consulting used to test Rocky DEM power draw Empirical Model Rocky DEM Model Figure 1 - Morrell C-model for mill power draw Rocky calculations for power draw were shown to accurately replicate Morrell’s C-model for power draw, an increasingly critical component in mill design validation. CASE STUDY

Orway Mineral Consultants Canada Ltd. Mississauga, ON ...

The SAG Power Index (SPI) test (Starkey Dobby, 1996) uses a benchscale SAG mill test to - determine the specific energy of an industrial SAG mill. The test is operated in closed circuit and the time required to grind the material to a P 80 of 1.7 mm is used to predict AG/SAG

GEOMETALLURGY APPLIED IN COMMINUTION TO

specific energy requirements of SAB (SAG and ball mill) and SABC (SAG and ball mill with-pebble crushing) circuits for mill design purposes. Ultimately, an example is presented to demonstrate the application of this method can be used to evaluate and minimize design risks.

Optimizing your SAG mill operation - International Mining

Similar to the impeller design affecting pump capacity, the pulp lifter design affects the discharge capacity (or mill throughput) of AG and SAG grinding mills. Generally, the discharge from AG/SAG mills consists of one or both of the following components: slurry (water and

Modelling SAG milling power and specific energy ...

the mill power and the efficiency of the mill operation (Van Nierop and Moys, 2001). If a SAG mill has been designed with a conventional power or specific energy model which do not con-sider the projected feed size distribution it is likely that this mill will reach the expected power

SINGLE STAGE SAG/AG MILLING DESIGN - orway.au

The SAG mill model in the JKSimMet software has not been shown to accurately reproduce the performance of a single stage mill for greenfield design. A review of most modern power models shows that the prediction of specific energy is influenced by the high energy breakage characteristics of the ore (DWi, t 10, SPI etc.) and the low energy (BWi).

Power-based comminution calculations using Ausgrind

power requirements for circuits including SAG and ball mills. The method required a proposed F 80 feed size to the SAG mill, the final grind size and an estimate of the transfer size between the

A Mechatronic Solution Design and Experience with Large ...

Figure 2: Principle arrangement of SAG mill drive (mechanical part) Design Process In the beginning of Gearless Drives in the ... compared to today’s large high power mills. Mechanical design calculations were based on static load cases in terms of forces and acceleration loads. The simulation models

Modelling: Transfer size limits - SAGMILLING.COM

For example, the SAG mill may have 10 MW of power draw available and the two ball mills each of 7.5 MW of power draw available for a total of ratio of 10:15 (1:1.5). The software uses the particular power model (Bond/Barratt, Morrell Mi, etc.) to determine what is the transfer size where the ratio of E SAG to E ball matches the ratio of mill ...

Optimizing Performance of SABC Comminution Circuit of

operating at 90% of its maximum power. The combined power draw of the SAG mill and ball mill was 8658 kW, which caused partial over-grinding. From experience in processing plants outside of China, the power rating of the ball mill should be higher than that of the SAG mill [5]. The pebble crusher had an over-powered configuration.

GEOMETALLURGY APPLIED IN COMMINUTION TO

specific energy requirements of SAB (SAG and ball mill) and SABC (SAG and ball mill with-pebble crushing) circuits for mill design purposes. Ultimately, an example is presented to demonstrate the application of this method can be used to evaluate and minimize design risks.

DRAINAGE DESIGN MANUAL - Dallas

3 3 3 Inlet Capacity Calculations 27 3 3 3 1 Grate Inlet 27 3 3 3 2 Curb Inlet 29 ... 3 8 4 Sedimentation Basin 63 SECTION 4 ... A 3 1 Sag Inlet Design Worksheet 149 A 3 2 Manning’s n for Channels 150

Optimizing your SAG mill operation - International Mining

Similar to the impeller design affecting pump capacity, the pulp lifter design affects the discharge capacity (or mill throughput) of AG and SAG grinding mills. Generally, the discharge from AG/SAG mills consists of one or both of the following components: slurry (water and

Mill (grinding) - Wikipedia

A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor. A SAG mill with a 44' (13.4m) diameter and a power of 35 MW (47,000 HP) has been designed.

SAGMILLING.COM .:. Home

Sagmilling is home to a collection of both free and subscription-based calculation tools to aid metallurgical process engineers perform comminution calculations. Grinding circuit design tools, including for SAG mill-ball mill circuits, and geometallurgy energy models are available to subscribers.

Designing and Sizing Baghouse Dust Collection Systems

May 27, 2016  System Design Variables For a dust collection system to function ade-quately engineers must design and operate the system to maintain the (4) key design parameters of CFM, FPM, Vacuum Pressure and Air to Cloth Ratio (or A/C). Changes to any of these key sys-tem parameters will result in systemwide perform-ance issues.

Estimation of load level in industrial SAG mills using the ...

The method can be applied for any kind of synchronous mill motor.Results of an actual application are presented, namely for a 15 000 Hp SAG mill showing a good correlation with the filling ...

Autogenous and Semi-Autogenous Mills FLSmidth

Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.